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M&R DS-4000 Digital Squeegee Hybrid Printer

M&R-DS-4000-DIGITAL-SQUEEGEE

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M&R's DS-4000 Digital Squeegee: full-color digital printing on a screen-printed underbase, at screen-printing speed.

Overview

The M&R DS-4000 Digital Squeegee is a hybrid printing system that sits between direct-to-garment and screen printing. Your automatic press lays down a screen-printed white underbase, then the DS-4000 prints a full-color CMYK image on top of it. M&R rates it at up to 400 prints per hour, with 16 industrial printheads printing a full-size image every 4 to 6 seconds.

Because the underbase is screen printed, there's no pretreatment and no expensive digital white ink. An eight-to-twelve-color design can be set up with a minimal number of screens, with no separations or custom ink mixes, which cuts art and setup time. The same white underbase can carry different digital images in one run.

The DS-4000 mounts on M&R's Stryker oval press and the Challenger III and Gauntlet III automatics. Prints work on cotton, polyester, tri-blends and performance fabrics, can be combined with specialty effects before or after the digital print, and cure in conventional gas conveyor dryers such as the M&R Sprint 3000.

Features ▼
  • Hybrid Digital + Screen Printing
    Full-color CMYK digital print on a screen-printed white underbase.
  • Up to 400 Prints per Hour
    16 industrial printheads print a full-size image every 4 to 6 seconds (M&R estimate; rates vary with image size and press setup).
  • No Pretreatment, No Digital White
    The screen-printed underbase replaces both.
  • Minimal Screens
    Set up an 8-12 color design with a few screens, no separations and no custom ink mixes.
  • Prints on Most Fabrics
    Tested on cotton, polyester, blends and performance fabrics that take HSA water-based inks and cure in a tunnel dryer.
  • Specialty Effects
    Add double underbases, clear coats, extra flash cures or specialty inks before or after the digital print.
  • Adjustable Print Height
    Z-axis printhead distance from 3 to 10 mm above the print surface.
  • Control Center
    Includes a computer with the operating system software installed.
  • Built by M&R
    Heavy-duty steel and premium components.
  • Warranty & Support
    One-year limited warranty and M&R's 24-hour / 365-day support hotline. Pre-paid maintenance agreements available.
Specifications ▼
Model
M&R DS-4000 Digital Squeegee
Printheads
16 industrial printheads in a 40 cm (16") array
Maximum Resolution
600 x 1200 dpi
Maximum Image Area
16" x 19" (40 x 48 cm)
Printing Height
3-10 mm
Speed
One full-size image every 4-6 seconds; up to 400 prints per hour
Ink System
CMYK; HSA (high-solids acrylic) inks for the screen-printed white underbase
Printable Fabrics
Cotton, polyester, tri-blends and performance fabrics
Press Compatibility
M&R Stryker, Challenger III, Gauntlet III
Pretreatment
None required
Electrical Requirements
220 V, 1 ph, 10 A, 50/60 Hz, 2.2 kW
Air
3 cfm (100 l/min) @ 87 psi (6 bar)
Overall Size (W x D x H)
48" x 104" x 86" (121 x 264 x 219 cm)
Shipping Weight
2,646 lb (1,200 kg)
Warranty
1-year limited warranty
Best For ▼
High-Volume Full-Color Prints Performance and Poly Fabrics Fewer Screens M&R Automatic Shops
Data Sheets ▼

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